Best Practice: How We Doubled Production with One Robot!

In today’s rapidly evolving industrial environment, automation is essential for maintaining competitiveness. At Robotehnika, we are well aware of this, which is why we also implement modern practices in our own production. Our in-house team of development specialists plays an important role in this process.

This time, we are sharing the story of how we improved one of our production processes and achieved outstanding results by implementing an advanced robotic cell.

Challenge: Higher Productivity and Lower Costs

Before automation was introduced, the production of part X required two operators, who together manufactured 160 parts per shift. Due to the low unit value of the part, optimizing the process was essential.
The challenge was clear: how could we increase productivity while reducing operating costs?
The answer? The implementation of a robotic cell.

Solution: An Integrated Robotic Cell

The robotic cell integrates two CNC lathes, one CNC milling machine, and a FANUC robot. Thanks to its speed and reliability, the robot ensures seamless tending of all three machines. It automatically loads and unloads workpieces, significantly reducing the need for manual intervention in the production process.

2 → 1
operators required
to manufacture part X
160 → 380
parts per shift
> 2×
higher productivity

The Operator’s Role

The operator now takes on a supervisory role. Their task is to load the cut blanks onto the infeed conveyor and, once the process is complete, collect them at the outfeed station and perform a quality check. This has allowed us to optimize the workflow and enable the operator to focus on more important tasks.

Results That Exceeded Expectations

The results exceeded our expectations. Through automation, we reduced the number of operators required to manufacture part X from two to just one, while increasing output from 160 to 380 parts per shift.

Would you like to find out how automation and robotics could benefit your company as well?

Follow our blog for more insights into the world of modern industry and technology.

In today’s rapidly evolving industrial environment, automation is essential for maintaining competitiveness. At Robotehnika, we are well aware of this, which is why we also implement modern practices in our own production. Our in-house team of development specialists plays an important role in this process.

This time, we are sharing the story of how we improved one of our production processes and achieved outstanding results by implementing an advanced robotic cell.

Challenge: Higher Productivity and Lower Costs

Before automation was introduced, the production of part X required two operators, who together manufactured 160 parts per shift. Due to the low unit value of the part, optimizing the process was essential.
The challenge was clear: how could we increase productivity while reducing operating costs?
The answer? The implementation of a robotic cell.

Solution: An Integrated Robotic Cell

The robotic cell integrates two CNC lathes, one CNC milling machine, and a FANUC robot. Thanks to its speed and reliability, the robot ensures seamless tending of all three machines. It automatically loads and unloads workpieces, significantly reducing the need for manual intervention in the production process.

2 → 1
operators required
to manufacture part X
160 → 380
parts per shift
> 2×
higher productivity

The Operator’s Role

The operator now takes on a supervisory role. Their task is to load the cut blanks onto the infeed conveyor and, once the process is complete, collect them at the outfeed station and perform a quality check. This has allowed us to optimize the workflow and enable the operator to focus on more important tasks.

Results That Exceeded Expectations

The results exceeded our expectations. Through automation, we reduced the number of operators required to manufacture part X from two to just one, while increasing output from 160 to 380 parts per shift.

Would you like to find out how automation and robotics could benefit your company as well?

Follow our blog for more insights into the world of modern industry and technology.

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Robotehnika brings together three key areas of industrial expertise: production process automation, CNC metal machining, and custom hydraulic solutions. All three service areas are built on in-house development, precision execution, and reliable support throughout every stage of the project.

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